{"id":23093,"date":"2025-01-13T12:07:30","date_gmt":"2025-01-13T11:07:30","guid":{"rendered":"https:\/\/www.tpl-vision.com\/applications\/high-brightness-spotlight-solutions-for-inspection-of-automotive-electrical-connectors\/"},"modified":"2026-03-04T16:31:49","modified_gmt":"2026-03-04T15:31:49","slug":"high-brightness-spotlight-solutions-for-inspection-of-automotive-electrical-connectors","status":"publish","type":"post","link":"https:\/\/www.tpl-vision.com\/de\/anwendungen\/high-brightness-spotlight-solutions-for-inspection-of-automotive-electrical-connectors\/","title":{"rendered":"High-Brightness Spotlight Solutions for Inspection of Automotive Electrical Connectors"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"23093\" class=\"elementor elementor-23093 elementor-19829\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-26dcff1f elementor-section-boxed 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.elementor-divider-separator,.elementor-widget-divider--separator-type-pattern:not(.elementor-widget-divider--view-line) .elementor-divider-separator:after,.elementor-widget-divider--separator-type-pattern:not(.elementor-widget-divider--view-line) .elementor-divider-separator:before,.elementor-widget-divider--separator-type-pattern:not([class*=elementor-widget-divider--view]) .elementor-divider-separator{width:100%;min-height:var(--divider-pattern-height);-webkit-mask-size:var(--divider-pattern-size) 100%;mask-size:var(--divider-pattern-size) 100%;-webkit-mask-repeat:var(--divider-pattern-repeat);mask-repeat:var(--divider-pattern-repeat);background-color:var(--divider-color);-webkit-mask-image:var(--divider-pattern-url);mask-image:var(--divider-pattern-url)}.elementor-widget-divider--no-spacing{--divider-pattern-size:auto}.elementor-widget-divider--bg-round{--divider-pattern-repeat:round}.rtl .elementor-widget-divider .elementor-divider__text{direction:rtl}.e-con-inner>.elementor-widget-divider,.e-con>.elementor-widget-divider{width:var(--container-widget-width,100%);--flex-grow:var(--container-widget-flex-grow)}<\/style>\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t\t<div class=\"elementor-icon elementor-divider__element\">\n\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-lightbulb\"><\/i><\/div>\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-7701b72c elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"7701b72c\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-wide\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-12e6ff1d\" data-id=\"12e6ff1d\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-69939a11 elementor-widget elementor-widget-text-editor\" data-id=\"69939a11\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.19.0 - 07-02-2024 *\/\n.elementor-widget-text-editor.elementor-drop-cap-view-stacked .elementor-drop-cap{background-color:#69727d;color:#fff}.elementor-widget-text-editor.elementor-drop-cap-view-framed .elementor-drop-cap{color:#69727d;border:3px solid;background-color:transparent}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap{margin-top:8px}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap-letter{width:1em;height:1em}.elementor-widget-text-editor .elementor-drop-cap{float:left;text-align:center;line-height:1;font-size:50px}.elementor-widget-text-editor .elementor-drop-cap-letter{display:inline-block}<\/style>\t\t\t\t<p style=\"text-align: start;\">In the <strong>automotive industry<\/strong>, accuracy, speed, and efficiency are essential for <strong>machine vision applications<\/strong>. Compact lighting solutions offer the ultimate level of performance especially when inspecting complex components like <strong>electrical connectors<\/strong>. Through high quality, energy efficient illumination, these small devices <strong>reduce costs<\/strong> and <strong>improve productivity<\/strong> for automotive manufacturers.  <\/p>\n<p style=\"text-align: start;\">The <strong>Z-Spot spot light<\/strong> was designed to offer a compact lighting solution for generating <strong>high brightness<\/strong> in high speed applications whilst enabling seamless integration with manufacturing systems. Its adaptability for <strong>various working distances<\/strong> enables it to provide high brightness regardless of the distance for <strong>high speed automotive processes<\/strong>. Electrical connectors contain detailed parts with different surfaces and components so they require <strong>maximum lighting<\/strong> conditions for <strong>detailed inspections<\/strong>.  <\/p>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-5aec3334\" data-id=\"5aec3334\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-697ec0b4 elementor-arrows-position-inside elementor-widget elementor-widget-image-carousel\" data-id=\"697ec0b4\" data-element_type=\"widget\" data-settings=\"{&quot;slides_to_show&quot;:&quot;1&quot;,&quot;navigation&quot;:&quot;arrows&quot;,&quot;autoplay&quot;:&quot;yes&quot;,&quot;pause_on_hover&quot;:&quot;yes&quot;,&quot;pause_on_interaction&quot;:&quot;yes&quot;,&quot;autoplay_speed&quot;:5000,&quot;infinite&quot;:&quot;yes&quot;,&quot;effect&quot;:&quot;slide&quot;,&quot;speed&quot;:500}\" data-widget_type=\"image-carousel.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.19.0 - 07-02-2024 *\/\n.elementor-widget-image-carousel .swiper,.elementor-widget-image-carousel .swiper-container{position:static}.elementor-widget-image-carousel .swiper-container .swiper-slide figure,.elementor-widget-image-carousel .swiper .swiper-slide figure{line-height:inherit}.elementor-widget-image-carousel .swiper-slide{text-align:center}.elementor-image-carousel-wrapper:not(.swiper-container-initialized):not(.swiper-initialized) .swiper-slide{max-width:calc(100% \/ var(--e-image-carousel-slides-to-show, 3))}<\/style>            <div class=\"elementor-image-carousel-wrapper swiper-container\" dir=\"ltr\">\n                <div class=\"elementor-image-carousel swiper-wrapper\" aria-live=\"off\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"swiper-slide\"><figure class=\"swiper-slide-inner\"><img decoding=\"async\" class=\"swiper-slide-image\" src=\"https:\/\/www.tpl-vision.com\/wp-content\/uploads\/2025\/01\/Untitled-design.jpg\" alt=\"Z-Spot\" \/><\/figure><\/div>                <\/div>\n\t\t\t\t            <\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-4bcf0159 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"4bcf0159\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-wide\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-4acc9bdc\" data-id=\"4acc9bdc\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-3affa371 elementor-widget elementor-widget-heading\" data-id=\"3affa371\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.19.0 - 07-02-2024 *\/\n.elementor-heading-title{padding:0;margin:0;line-height:1}.elementor-widget-heading .elementor-heading-title[class*=elementor-size-]>a{color:inherit;font-size:inherit;line-height:inherit}.elementor-widget-heading .elementor-heading-title.elementor-size-small{font-size:15px}.elementor-widget-heading .elementor-heading-title.elementor-size-medium{font-size:19px}.elementor-widget-heading .elementor-heading-title.elementor-size-large{font-size:29px}.elementor-widget-heading .elementor-heading-title.elementor-size-xl{font-size:39px}.elementor-widget-heading .elementor-heading-title.elementor-size-xxl{font-size:59px}<\/style><h2 class=\"elementor-heading-title elementor-size-default\">Herausforderungen<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-64ec3aff elementor-widget elementor-widget-text-editor\" data-id=\"64ec3aff\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul>\n<li><strong>Ease of integration:<\/strong> Positioning the spot light in a machine vision application can be challenging, particularly in <strong>automotive manufacturing systems<\/strong> with limited space. As a result, the product must be easy to use with an intuitive and <strong>efficient configuration<\/strong> process to ensure seamless integration without effecting the system\u2019s performance. <br \/><strong><br \/><\/strong><\/li>\n<li><strong>Powerful and precise lighting:<\/strong> For high speed production systems, <strong>focused light<\/strong> is essential for the system to operate at maximum efficiency. The challenge involves maintaining <strong>high brightness<\/strong> at the same time at the required working distance. This is useful for <strong>detecting surface imperfections<\/strong>, such as damages or defects on the electrical connectors.  <br \/><strong><br \/><\/strong><\/li>\n<li><strong>Flexibility of use:<\/strong> Electrical connectors come in a variety of designs, so the <strong>Z-Spot spot light<\/strong> must be adaptable to meet the client\u2019s needs. Operators might need to adjust the product over time (e.g. changes to the <strong>brightness levels<\/strong> or operate at different <strong>working distances<\/strong>) to suit a variety of applications. <\/li>\n<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-5efc2299\" data-id=\"5efc2299\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6d1f8b68 elementor-widget elementor-widget-heading\" data-id=\"6d1f8b68\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Solution<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7c74b362 elementor-widget elementor-widget-text-editor\" data-id=\"7c74b362\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul>\n<li><strong>Compact and robust design:<\/strong> Our <strong>Z-Spot<\/strong> spot light was easily integrated in a narrow space in the machine vision system with <strong>M30 mounting<\/strong> and <strong>M12 5-pin<\/strong> connector. Its compact and robust design makes it an ideal solution for <strong>demanding industrial environments<\/strong> in the automotive industry. We combined the Z-Spot with <strong>Cognex IS3805M<\/strong> camera in WHI thanks to a simple <strong>M12 5P wiring<\/strong> <strong>interface<\/strong> enabling the devices can work seamlessly.  <\/li>\n<li><strong>Focused illumination:<\/strong> The Z-Spot WHI was selected to generate intense focused light for the machine vision system for <strong>high precision inspections<\/strong> of the electrical connectors. The spot light provides powerful, <strong>accurate illumination<\/strong>, which is concentrated to a single point, ensuring perfect <strong>homogeneity.<\/strong> <\/li>\n<li><strong>Adjustable features:<\/strong> For different working distances, the Z-Spot is extremely <strong>flexible<\/strong>. The built-in lockable zoom lens adjusts to the desired <strong>20x20mm field of view<\/strong> to effectively provide a beam of light at a <strong>400mm<\/strong> working distance. <\/li>\n<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-41bdb61e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"41bdb61e\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-1c3395d\" data-id=\"1c3395d\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6c4090d8 elementor-widget-divider--view-line_icon elementor-view-default elementor-widget-divider--element-align-center elementor-widget elementor-widget-divider\" data-id=\"6c4090d8\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t\t<div class=\"elementor-icon elementor-divider__element\">\n\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-lightbulb\"><\/i><\/div>\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-40d324ca elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"40d324ca\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-167b177d\" data-id=\"167b177d\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-5a4870a1 elementor-widget elementor-widget-heading\" data-id=\"5a4870a1\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Related products<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-211c8b5 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"211c8b5\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-4af7f95c\" data-id=\"4af7f95c\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-584b48d7 elementor-grid-4 elementor-grid-tablet-3 elementor-grid-mobile-2 elementor-products-grid elementor-wc-products elementor-widget elementor-widget-woocommerce-products\" data-id=\"584b48d7\" data-element_type=\"widget\" data-widget_type=\"woocommerce-products.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<link rel=\"stylesheet\" href=\"https:\/\/www.tpl-vision.com\/wp-content\/plugins\/elementor-pro\/assets\/css\/widget-woocommerce.min.css\"><div class=\"woocommerce columns-4 \"><ul class=\"products elementor-grid columns-4\">\n<li class=\"product type-product post-17180 status-publish first instock product_cat-spot-beleuchtungen has-post-thumbnail shipping-taxable purchasable product-type-simple\">\n\t<a href=\"https:\/\/www.tpl-vision.com\/de\/uberblick\/spot-beleuchtungen\/z-spot\/\" class=\"woocommerce-LoopProduct-link woocommerce-loop-product__link\"><img fetchpriority=\"high\" decoding=\"async\" width=\"360\" height=\"360\" src=\"https:\/\/www.tpl-vision.com\/wp-content\/uploads\/2026\/03\/TPL_Z-SPOT-1-360x360.jpg\" class=\"attachment-woocommerce_thumbnail size-woocommerce_thumbnail\" alt=\"\" srcset=\"https:\/\/www.tpl-vision.com\/wp-content\/uploads\/2026\/03\/TPL_Z-SPOT-1-360x360.jpg 360w, https:\/\/www.tpl-vision.com\/wp-content\/uploads\/2026\/03\/TPL_Z-SPOT-1-150x150.jpg 150w, https:\/\/www.tpl-vision.com\/wp-content\/uploads\/2026\/03\/TPL_Z-SPOT-1-500x500.jpg 500w\" sizes=\"(max-width: 360px) 100vw, 360px\" \/><h3 class=\"woocommerce-loop-product__title\">Zoom Z-SPOT<\/h3><div class=\"usefull_links\"><\/a><a href=\"\/documents\/techsheets\/TPL_Modular_M30_Spotlight_Product_Profile_EN.pdf\" class=\"technical_sheet\" target=\"_blank\" title=\"Datenblatt\"><\/a><a href=\"\/documents\/usermanuals\/TPL_Modular_M30_Spotlight_Technical_User_Guide_EN.pdf\" class=\"guide_standard\" target=\"_blank\" title=\"Betriebsanleitung Standard\"><\/a><a href=\"\/documents\/drawings\/TPL_Z-SPOT_DRAWINGS.zip\" class=\"drawings\" target=\"_blank\" title=\"Zeichnungen\"><\/a><\/div><div class=\"custom-excerpt\"><ul>\n<li>High-power spot light<\/li>\n<li>Variable zoom lens<\/li>\n<li>M30 Housing with IP67 rating<\/li>\n<\/ul>\n<\/div><\/a><\/li>\n<\/ul>\n<\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>In the automotive industry, accuracy, speed, and efficiency are essential for machine vision applications. Compact lighting solutions offer the ultimate level of performance especially when inspecting complex components like electrical connectors. Through high quality, energy efficient illumination, these small devices reduce costs and improve productivity for automotive manufacturers. The Z-Spot spot light was designed to [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":19814,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"","_seopress_titles_title":"High-Brightness Spotlight | Automotive Electrical Connectors","_seopress_titles_desc":"Z-Spot application - Offering a compact, focused lighting solution for detailed inspections of electrical connectors with 20x20 FOV and 400mm working distance.","_seopress_robots_index":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[952,89],"tags":[],"_links":{"self":[{"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/posts\/23093"}],"collection":[{"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/comments?post=23093"}],"version-history":[{"count":1,"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/posts\/23093\/revisions"}],"predecessor-version":[{"id":23094,"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/posts\/23093\/revisions\/23094"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/media\/19814"}],"wp:attachment":[{"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/media?parent=23093"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/categories?post=23093"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.tpl-vision.com\/de\/wp-json\/wp\/v2\/tags?post=23093"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}