EV Battery Inspection with Advanced Machine Vision Lighting

With the rapid acceleration of the Electric Vehicle (EV) industry, the production of lithium-ion batteries (LIBs) is growing rapidly. Maintaining high quality is critical for safety, performance, and reliability. Machine vision inspection plays a key role at every stage of battery production, from cell component manufacturing to final assembly of the battery system. Effective illumination […]
Uniform Illumination for Gear Handling with EBAR+ Bar Lights

Robot arms are regularly used in gear manufacturing, particularly in pick and place automation tasks. To help optimise performance, reliable lighting is essential to ensure the robotic vision system can accurately detect parts for handling. In this case, the robot arm had to pick up gears from the assembly line and place them in the […]
Optimising Mounting Hole Inspections with M-TRING

During the installation of car seats in the automotive sector, machine vision systems are used to inspect mounting holes in the car seat frames to ensure they have the required threads. These vision systems consist of several components, with lighting being the most crucial element to guarantee optimal visibility in these tight spaces. TPL Vision’s […]
Automated Visual End-of-Line Quality Inspection for Engine Blocks

In the automotive engine manufacturing sector, ensuring reliable quality control at the end of the production line is essential to prevent defective engines from being shipped. To achieve this, a fully automated visual inspection system is deployed at the end of each production line. This system consists of multiple cameras, lenses, and lighting mounted on […]
Comprehensive Inspection of Seals in Industrial Automation

In the automotive industry, unique high temperature seals are used in hydrogen fuel cells to guarantee efficiency and safety. For optimal performance, these seals must be thoroughly inspected for dimensional accuracy and possible damage during production. Achieving precise and consistent results requires the use of high-resolution cameras paired with homogeneous illumination by bar lights. This […]
High-Brightness Spotlight Solutions for Inspection of Automotive Electrical Connectors

In the automotive industry, accuracy, speed, and efficiency are essential for machine vision applications. Compact lighting solutions offer the ultimate level of performance especially when inspecting complex components like electrical connectors. Through high quality, energy efficient illumination, these small devices reduce costs and improve productivity for automotive manufacturers. The Z-Spot spot light was designed to […]
Comprehensive Tyre Inspection made possible with powerful bar lights

Tires are inspected from the top and the bottom simultaneously to ensure compliance, traceability and defect detection. The system checks for surface defects, tread pattern, DOT codes and branding elements, as well as the overall integrity of tires.
Spot Light Used in Robot-Guided Quality Inspection of Car Interiors

A robot-guided vision system with Z-SPOT spot light efficiently inspects car interior mounting elements, overcoming integration and lighting challenges with its lightweight design and powerful illumination.
Diffuse bar light used in quality control of car dashboards using robotic guidance

During a crucial step in the automobile assembly process, a camera-based vision system is employed to verify the presence and positioning of components. Enhancing the camera’s capabilities, powerful diffuse bar lights are integrated onto a collaborative robot (cobot).
Infrared backlight highlights contours in pick-and-place application

In key manufacturing, pre-made key blanks undergo separation and are then picked up by a robot for accurate positioning in the subsequent step. The vision system uses a homogeneous IR backlight to highlight the shape of the keys.
Deep Learning ermöglicht automatisierte Fahrzeugkontrollen

Erfahren Sie, wie Deep Learning die Automobilindustrie mit dieser innovativen Bildverarbeitungslösung für automatisierte Fahrzeuginspektionen revolutioniert.
Roboter-geführtes Visionssystem mit Balkenbeleuchtung aufgerüstet

Precision is key in robotics, and this robot-guided vision system updated with our powerful bar lights delivers just that. Discover how bar lights can improve accuracy in robotics by reducing the impact of ambient light.
Leistungsstarke Balkenbeleuchtung ermöglichen die Inspektion von Fahrzeugen innerhalb von 3 Sekunden

The carpodX inspection system can examine the entire exterior of a vehicle from roof to underbody in just 3 seconds, increasing the productivity of the vehicle handling process and the inspection and survey procedures. Described as ‘the future of vehicle handover inspection’, the fully automated drive-through capture system takes up to 4000 HD photos during the visual inspection process.