EV Battery Inspection with Advanced Machine Vision Lighting

EV Battery under inspection with powerful LED machine vision lighting

With the rapid acceleration of the Electric Vehicle (EV) industry, the production of lithium-ion batteries (LIBs) is growing rapidly. Maintaining high quality is critical for safety, performance, and reliability. Machine vision inspection plays a key role at every stage of battery production, from cell component manufacturing to final assembly of the battery system. Effective illumination […]

Uniform Illumination for Gear Handling with EBAR+ Bar Lights

EBAR+

Robot arms are regularly used in gear manufacturing, particularly in pick and place automation tasks. To help optimise performance, reliable lighting is essential to ensure the robotic vision system can accurately detect parts for handling. In this case, the robot arm had to pick up gears from the assembly line and place them in the […]

Optimising Mounting Hole Inspections with M-TRING

M-TRING for illumination mounting holes in car seats

During the installation of car seats in the automotive sector, machine vision systems are used to inspect mounting holes in the car seat frames to ensure they have the required threads. These vision systems consist of several components, with lighting being the most crucial element to guarantee optimal visibility in these tight spaces. TPL Vision’s […]

Automated Visual End-of-Line Quality Inspection for Engine Blocks

Inspections of engine blocks on production line using Modular TRING light

In the automotive engine manufacturing sector, ensuring reliable quality control at the end of the production line is essential to prevent defective engines from being shipped. To achieve this, a fully automated visual inspection system is deployed at the end of each production line. This system consists of multiple cameras, lenses, and lighting mounted on […]

Comprehensive Inspection of Seals in Industrial Automation

Close up view of machine vision system with cameras, sensors, and TPL Vision red backlighting for automated industrial inspection

In the automotive industry, unique high temperature seals are used in hydrogen fuel cells to guarantee efficiency and safety. For optimal performance, these seals must be thoroughly inspected for dimensional accuracy and possible damage during production. Achieving precise and consistent results requires the use of high-resolution cameras paired with homogeneous illumination by bar lights. This […]

High-Brightness Spotlight Solutions for Inspection of Automotive Electrical Connectors

Z-Spot

In the automotive industry, accuracy, speed, and efficiency are essential for machine vision applications. Compact lighting solutions offer the ultimate level of performance especially when inspecting complex components like electrical connectors. Through high quality, energy efficient illumination, these small devices reduce costs and improve productivity for automotive manufacturers. The Z-Spot spot light was designed to […]